Machinery Technology and Operations Fundamentals
Many machine failures and injuries start with small things: a pump run dry, a misaligned coupling, the wrong lubricant or a guard left off. This programme gives new technicians, operators and engineers a sound foundation in how industrial machines work, how to operate them safely and efficiently, and how to recognise early signs of trouble before they become breakdowns.
19 - 23 April 2027
Dubai
5 Days
USD 4,500Plants depend on pumps, compressors, fans, motors, gearboxes and conveyors, yet many people who operate or look after them have learned on the job without understanding the principles behind the equipment. Machines are started and stopped outside their design limits, warning signs such as noise, heat and vibration are missed, lubrication is inconsistent and isolation procedures are followed as routine rather than understood. The result is avoidable wear, unplanned downtime and safety incidents.
This programme builds understanding from the ground up. It moves through five stages: the basic engineering principles behind machinery, the main machine elements such as bearings, seals, couplings and gears, the operation of common rotating and reciprocating machines, lubrication and condition awareness, and safe operation, isolation and basic maintenance practice.
Built on recognised practice. The programme references ISO 12100 on machine safety and risk reduction, IEC 60204-1 on the electrical equipment of machines, ISO 14118 on prevention of unexpected start-up, the ISO 20816 series on machine vibration evaluation and ISO 4406 on hydraulic fluid cleanliness. These are introduced at a practical level suited to people new to machinery.
What this changes in practice. Participants learn when a machine is operating within its normal range and when it is not; which checks to make before start-up and during rounds; how to report an abnormal condition clearly; how to isolate equipment safely before work; and how their daily actions affect equipment life and plant reliability.
How it is delivered. Twenty hours across five sessions, built around a typical pumping and compression system that participants follow from start-up to shutdown. Sessions use drawings, cut-away illustrations, short videos and practical exercises such as reading pump curves, choosing a lubricant and completing an operator round checklist.
In-house option. For organisations, the programme can be tailored to the machines, operating procedures and isolation rules on your own site, and can include visits to your equipment where practical.
Who Should Attend
Objectives
Course Outline
Competencies
Dubai
