Name: Preventive and Predictive Maintenance Management
Price: 4500.00 EUR
Availability: InStock

Preventive maintenance programmes often grow by habit. Tasks are copied from manuals or older plants, intervals are never reviewed, and technicians spend time on work that does not prevent failures while critical assets fail between inspections. Condition monitoring equipment is bought, but data is not analysed, alarms are ignored and findings do not become work orders. Without clear criticality, failure mode analysis and performance measures, maintenance cost rises while reliability stays flat.

This programme builds a maintenance strategy from the asset up. It starts with maintenance objectives, asset criticality and failure behaviour, moves to designing preventive maintenance based on failure modes, then to predictive maintenance and condition monitoring technologies, planning and executing the work through the maintenance management system, and finally to measuring performance and improving the programme.

Built on recognised practice. The programme references widely used standards and methods, including the ISO 55000 series on asset management, ISO 17359 on condition monitoring and diagnostics of machines, ISO 14224 on reliability and maintenance data, IEC 60812 on failure modes and effects analysis, SAE JA1011 criteria for reliability-centred maintenance processes, EN 13306 maintenance terminology and EN 15341 maintenance key performance indicators. They are applied to practical examples rather than studied in the abstract.

Decisions this programme improves. Which assets deserve preventive, predictive or run-to-failure strategies; which tasks to add, change or remove; how to set inspection intervals using the P-F interval; which condition monitoring technologies justify their cost; how to prioritise and schedule work; and which indicators show whether the maintenance programme is working.

How it is delivered. Twenty hours across five sessions, built around one running case: a pumping and compression station with frequent unplanned failures and an overloaded preventive maintenance schedule. Participants rank asset criticality, perform a failure mode analysis, rationalise preventive tasks, design a condition monitoring plan and build a KPI dashboard.

In-house option. For organisations, the programme can be tailored to your own asset register, maintenance management system data and failure history, and can include a review of an actual preventive maintenance programme.

Who Should Attend

Maintenance managers and supervisors in oil and gas, utilities, petrochemicals, manufacturing and facilities

Reliability engineers: reliability, asset integrity and condition monitoring engineers

Maintenance planners and schedulers responsible for work management

Engineers: mechanical, electrical and instrument engineers with maintenance responsibilities

Operations staff who work with maintenance on equipment reliability

Objectives

Explain the main maintenance strategies and when each is technically and economically justified

Rank assets by criticality using consequence and likelihood criteria

Describe failure patterns and use the P-F curve to set inspection and monitoring intervals

Carry out a failure modes and effects analysis for a critical asset

Design or rationalise preventive maintenance tasks based on failure modes

Select suitable condition monitoring techniques and set alarm limits

Turn condition monitoring findings into planned and scheduled work

Use maintenance management system data to analyse failures and costs

Define and interpret maintenance key performance indicators

Prepare a business case and improvement plan for moving towards predictive maintenance

Course Outline

Maintenance Strategy and Asset Criticality

Maintenance objectives and their link to business and asset management goals
Reactive, preventive, condition-based, predictive and proactive maintenance
Asset hierarchy and taxonomy for maintenance data
Criticality assessment: safety, environment, production and cost consequences
Life-cycle cost and the economics of maintenance choices
Maintenance terminology and asset management principles

Understanding Failure and Designing Preventive Maintenance

Failure modes, mechanisms and patterns
Reliability-centred maintenance principles and decision logic
Failure modes and effects analysis in practice
Time-based, usage-based and failure-finding tasks
Setting and optimising task intervals
Rationalising an existing preventive maintenance programme

Predictive Maintenance and Condition Monitoring

The P-F interval and choosing the monitoring frequency
Vibration analysis principles and severity assessment
Infrared thermography and electrical inspections
Oil analysis and wear debris monitoring
Ultrasound, motor current analysis and process parameter monitoring
Online sensors, industrial IoT and wireless monitoring
Machine learning and anomaly detection: realistic uses and limits

Planning and Executing the Work

From finding to work order: the maintenance work flow
Work prioritisation and backlog management
Job planning, estimating and kitting
Weekly scheduling and coordination with operations
Spare parts and materials for preventive and predictive work
Maintenance management systems and data quality

Measuring Performance and Continuous Improvement

Maintenance KPIs: availability, MTBF, MTTR, PM compliance and planned work ratio
Leading and lagging indicators and dashboards
Root cause analysis of repeat failures
Cost analysis and benchmarking against internal and external references
Building the business case for predictive maintenance
Skills, roles and organisation for reliability
Action plan: improving the maintenance programme in your organisation

Competencies

Maintenance strategy selection

Asset criticality assessment

Failure modes and effects analysis

Preventive maintenance task design and optimisation

Condition monitoring technique selection

Predictive maintenance programme design

Maintenance planning and scheduling

Maintenance KPI analysis

Root cause analysis of repeat failures

Dubai

Elite Academy can deliver its complete portfolio of professional training programs in Dubai. With a global business, aviation and services hub with excellent international accessibility, the destination suits both scheduled learning and tailored arrangements for organizations or individual professionals. As an Elite Academy training destination, Dubai provides access to our full portfolio rather than a city-specific set of specializations. The city is a global business, aviation and services hub with excellent international accessibility, creating a suitable environment for organizations developing their teams and for professionals attending independently. Upcoming scheduled courses are listed on this page, while any other Elite Academy program can also be requested for delivery in Dubai, subject to scheduling and delivery requirements. Explore the schedule or browse our training areas to find the right option.

Preventive and Predictive Maintenance Management